Protect your harvest and maximize your profits.

 

The right grain dryer prevents spoilage, saves time & energy, and safeguards the value of your hard work.

 

Questions to Consider

Before exploring dryer options, take a moment to consider a few important questions.

 

Sharing your answers with us will help us design the perfect system for you.

 

Top of silos with smoke

What commodity are you drying?

Crops, especially specialty commodities, might require low-temperature drying.

 

What capacity do you need? (How fast can you harvest?)

 

How might your operation expand in the future?

 

Do you have an existing system that might limit your options? Or are you starting from scratch?

If you're replacing a dryer, the current setup might restrict your choices, especially regarding the available space or footprint.

 

What's your budget?

Dryers come at various price points. Remember to also factor in the cost of equipment for filling and unloading the dryer.

 

How much maintenance are you willing to do?

Some dryers have more moving parts than others, requiring additional maintenance.

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Types of Grain Dryer Systems

 

Top Dryer

 

The all-in-one solution for drying and storing your grain. Save space, maximize efficiency, and take control of your post-harvest operations.

 


 

Capacity

Choose from a range of drying capacities, from 607 to 2,176 bushels per hour (BPH). The right capacity for your operation depends on your specific needs and chosen configuration.

 


 

Application

The TopDry is a highly efficient grain drying system for those who want to optimize or streamline their operations.

 

Top dryer

 

Benefits

 

Very Efficient

The TopDry's unique design features help you save energy and optimize your drying process. Its peaked drying floor maximizes the area exposed to drying air, boosting drying capacity. The system also cleverly reuses heat from the cooling grain to pre-dry the next batch. Plus, strategically placed fans and heaters ensure even drying throughout.

 

Simple Process

The TopDry keeps things straightforward. No need for extra equipment like grain spreaders or complex leveling systems. Internal levelling bands automatically maintain an even grain depth, ensuring consistent drying without any extra work on your part. Gravity does the heavy lifting, meaning fewer moving parts and less maintenance.

 

Automatic Option

The AutoFlow TopDry takes simplicity to the next level with complete automation. It handles filling, drying, and discharge on its own, adjusting fans and heaters based on real-time grain conditions. This means less manual work and worry for you.

 

Build-In Storage

Combine drying and storage with the TopDry. This gives you extra space to finish off your harvest or can be your all-in-one solution when starting out.

 

Easy Monitoring & Control

The TopDry Terminal's large colour touchscreen and easy-to-use interface simplify operation and monitoring. Conveniently install the control box remotely in a dedicated control room for additional flexibility.

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Tower Dryer

 

High-capacity drying for maximum efficiency. Engineered to handle massive volumes with advanced technology to ensure consistent, high-quality results.

 


 

Capacity

GSI tower dryers offer an impressive range of drying capacities, from 1,200 to a remarkable 12,000 bushels per hour, depending on the model and configuration.

 


 

Application

Large-scale grain operations that need to dry substantial quantities of grain quickly while maintaining its quality. Tower dryers are built to last and excel in demanding environments.

 

Tower dryer

 

Benefits

 

Grain Protection

Tower dryers are engineered to preserve the premium condition of your grain. They carefully balance drying time, airflow, and temperature to prevent damage. Features like a self-cleaning receiving chamber and a garner bin further safeguard your grain quality.

 

Consistent, Even Drying

Patented grain inverters ensure that every kernel is dried evenly, maximizing grain quality and resulting in higher test weights and lower fuel costs.

 

Easy to Operate and Maintain

A touchscreen control panel and a PLC system make operation and troubleshooting simple. Monitor your dryer remotely with the optional WatchDog system.

 

Efficient Heat Distribution

Mixed-flow blowers and Maxon burners distribute heat efficiently throughout the dryer, optimizing performance.

 

Durability and Longevity

Tower dryers are constructed with heavy-duty materials and industrial-quality components, including stainless steel exterior sheeting.

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Portable Dryers

 

Drying flexibility. Portable dryers offer a range of sizes and configurations to suit your operation, providing the flexibility to dry grain efficiently with minimal additional infrastructure.

 


 

Capacity

Drying capacities range from 420 to an impressive 4,000 bushels per hour (BPH), while grain holding capacities span from 219 to 1,995 bushels, depending on the model and configuration.

 


 

Application

Operators who require flexibility in drying options or want to increase grain drying capacity without increasing the footprint. The portability of these dryers makes them a versatile solution.

 

Portable dryer

 

Benefits

 

Quiet Operation

GSI Quiet Dryers are significantly quieter than other axial fan dryers, making them more comfortable to work around.

 

Advanced Dryer Control

The Vision Network Dryer Control system simplifies operation with an intuitive touchscreen interface. Control drying based on temperature and moisture levels for optimal results.

 

Easy to Operate and Maintain

A touchscreen control panel and a PLC system streamline operation and troubleshooting. Monitor your dryer remotely with the optional WatchDog system.

 

Auto-Start

Save valuable time with the Vision Auto-Start feature, which automates the start-up process.

 

X-Stream Technology (Optional)

The innovative X-Stream design, featuring staggered fans and heaters, delivers even more uniform heat distribution, resulting in even higher quality grain and improved efficiency.

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Grain Storage

 

Don't let your harvest go to waste. Proper grain storage protects your yield, keeping it in prime condition until you're ready to sell.

 


 

Questions to Consider

Before exploring storage options, take a moment to consider a few important questions.

 

Sharing your answers with us will help us find the perfect solution for you.

 

Grain storage

 

Complete System

 

  • Wet storage:
    • If there is a dryer, how much wet storage is needed to supply the dryer?
  • Capacity:
    • How much of your crop will you store each year?
    • Will you be using some bins for multiple crops throughout the year?
    • What percentage of your storage will be long-term versus short-term?
  • Commodity:
    • What crops will you be storing?
    • Will you need to keep different varieties or grades of grain separate?
    • How much of each crop will you be storing?
    • Do you want to have segregated crops with multiple bins for crops or large volumes in one bin?
      • This depends on whether you need to keep different varieties or grades separate.
      • Again, how much of your crop will you be storing each year?
  • Space and Size of Site
    • What size is your site?
    • Does it lend itself to tall and narrow storage, or short and wide storage?
  • Budget:
    • Smaller bins might be more affordable upfront, but larger bins can offer economies of scale.
    • Smaller bins also give you more flexibility if you need to segregate different crops.
  • Unloading:
    • Do you prefer an auger, a conveyor, a traditional auger sweep, or maybe a paddle sweep with added safety features?
  • What in-bin monitoring is desired?
    • For large bins or valuable crops, in-bin monitoring systems can help you keep an eye on the condition of your grain.
  • Access:
    • Do you want a ladder and cage or stairs setup?
  • Filling: How will your storage bins be filled? Downspout, conveyor, auger, other.

 

Individual Grain Bin

 

  • Wet or Dry?
    • What will you mainly use the bin for?
    • Will you be storing wet or dry grain?
    • Do you need long-term or short-term storage?
    • Do you prefer a hopper bottom (for easy unloading) or a flat bottom bin?
  • What capacity do you need?
  • What do you want to store?
  • Space requirements or needs?
    • Is there a specific size bin that will fit best in your layout?
  • Budget?
    • Smaller bins might be more affordable upfront, but larger bins can offer economies of scale.
    • Smaller bins also give you more flexibility if you need to segregate different crops.
  • How do you want to unload the bin?
    • Do you prefer an auger, a conveyor, a traditional auger sweep, or maybe a paddle sweep with added safety features?
  • What in-bin monitoring is desired?
    • For large bins or valuable crops, in-bin monitoring systems can help you keep an eye on the condition of your grain.
  • Access:
    • Do you want a ladder and cage or stairs setup?
  • Filling:
    • How will your bin be filled? Downspout, conveyor, auger, other.
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Material Handling

 

From field to storage, seamlessly. Efficient material handling minimizes delays and protects your grain every step of the way.

 

Questions to Consider

Before exploring material handling options, take a moment to consider a few important questions. Sharing your answers with us will help us design the perfect system for you.

 


 

Receiving

 

How quickly do you want to unload commodities?

  • How fast do you need to get trucks back to the field to keep your harvesting operation moving?
  • What's the size and shape of your pit?

What type of equipment are you using to haul grain into your system?

  • End dumps or belly dumps?
  • Do you want to be able to unload multiple belly dump gates at the same time to speed things up?

How many receiving pits do you need?

 


 

Elevators

 

Freestanding or Cabled?

  • Assess the available space at your site to ensure it can accommodate the necessary cable runs, considering whether 45-degree cables might be required for added flexibility.
  • Freestanding elevators offer a clean and open look.

Capacity?

  • What's feeding this elevator? Is it a high-capacity receiving pit or a lower-capacity dryer? The elevator needs to keep up with the flow while maintaining grain quality.

Future expansion?

  • Do you plan to add more bins in the future? A taller elevator with spouts or a conveyor can make future expansion easier.

Wet path split from dry path? (# of elevators needed)

  • If you need to handle both wet and dry grain, you might need separate elevators for each path.

Electrical or manual distributor?

  • How do you want to control where the grain goes at the top of the elevator? An electrical distributor offers more automation, while a manual one is simpler and might be suitable for smaller operations.

 


 

Conveyors

 

How fast are your other machines (like your dryer or conveyor) moving grain?

You'll want your elevator to keep up, but be careful not to oversize, as this can negatively impact the quality of the grain.

 

Do you prefer a traditional chain conveyor, a versatile Versaloop system, an auger, or a high-capacity air system?

Each has its own advantages depending on your needs.

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Controls

 

Streamline your operation to boost your bottom line. Automated systems reduce labour costs, minimize errors, and increase efficiency, leading to higher profits.

 

Push-button Controls

 

Benefits

 

Simplicity and Ease of Use

Push-button control systems are straightforward and require minimal training. They are perfect for smaller operations or those with less technical expertise.

 

Lower Initial Cost

Push-button controls are a more budget-friendly option compared to PLC automated systems.

 

Easier Maintenance

Due to their inherent simplicity, push-button systems are easier to maintain and troubleshoot.

 


 

PLC Automated

 

Benefits

 

Improved Safety

PLC systems enhance safety through comprehensive monitoring, troubleshooting capabilities, and built-in safety features.

 

Improved Efficiency

Streamline your operations, reduce reliance on manual controls, and leverage real-time data for adjustments to boost efficiency.

 

Greater Control

Gain precise control over drying parameters and make informed decisions based on real-time data.

 

Adaptability

PLC systems are expandable and flexible, allowing them to adapt to evolving operational needs and future upgrades.

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Get in Touch with Us

For over 30 years, Horst Systems has been at the forefront of providing Innovative, Efficient, Proven grain handling systems to Ontario's agriculture community. Reach out to us and let's talk about what Horst Systems can do for you.

 

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